Send InquiryHTHP Horizontal Single Vessel Yarn Dyeing Machine
Price 650000.0 INR/ Unit
MOQ : 1 Unit
HTHP Horizontal Single Vessel Yarn Dyeing Machine Specification
- Voltage
- 380 V / 415 V (3 Phase)
- Type
- Yarn Dyeing Machine
- Applicable Material
- Yarn in cone, hank, cheese, or loose form
- Capacity
- 50 kg to 500 kg per batch (customizable)
- Control Type
- Fully Automatic with PLC Control
- Features
- Low liquor ratio, high dyeing efficiency, energy saving, robust construction, corrosion resistant body, safety interlocks, easy operation and maintenance
- No Of Chamber
- Single Vessel
- Machine Type
- Horizontal Single Vessel
- Fabric Type
- Yarn (cotton, polyester, blends, etc.)
- Dimension (L*W*H)
- 3200 mm x 1200 mm x 1800 mm
- Manufacturing Year
- 2 Months
- Condition
- New
- Usage & Applications
- Suitable for dyeing all types of yarns (cotton, polyester, viscose, acrylic, blends) in textile industries
- Volume
- 600 L
- Speed
- Variable, up to 2500 RPM
- Weight
- Approx. 2000 kg
- Temperature Range
- Room temperature to 140C
- Power
- 15 kW
- Fabric width
- Not Applicable (Yarn Dyeing)
- Pump Type
- Centrifugal Stainless Steel Pump
- Insulation
- Mineral wool insulation for heat efficiency
- Heating Mode
- Indirect steam heating or electric heating
- Filter Type
- Removable stainless steel filter basket
- Service Access
- Large access doors for easy loading and cleaning
- Maximum Pressure
- Up to 5 bar
- Finish
- Polished interior and exterior surfaces
- Compliance
- CE & ISO certified
- Noise Level
- Less than 75 dB (operational)
- Auxiliary Accessories
- Sample dyeing device, pressure gauge, temperature recorder (optional)
- Liquor Ratio
- 1:5 to 1:8 (low liquor consumption)
- Color Kitchen Integration
- Optional automatic dosing system
- Circulation Flow Rate
- Up to 80 m3/h
- Cooling Method
- Direct or indirect water cooling
- Material of Construction
- High grade stainless steel (SS304/SS316)
- Safety Features
- Pressure release valve, over-temperature alarm, emergency stop, auto-level controller
- Drain Valves
- Pneumatically operated
HTHP Horizontal Single Vessel Yarn Dyeing Machine Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 1 Unit Per Month
- Delivery Time
- 1 Week
- Main Domestic Market
- Central India
About HTHP Horizontal Single Vessel Yarn Dyeing Machine
HTHP Horizontal Single Vessel Yarn Dyeing MachineWhat is an HTHP Horizontal Single Vessel Yarn Dyeing Machine
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It's a type of dyeing equipment used for dyeing yarn packages, hanks, cones etc., under high temperature (often up to 140 C) and elevated pressure.
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Horizontal single vessel means the dyeing chamber is one vessel laid out horizontally (or with tubes), not vertical, and all dyeing happens in that vessel.
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Used especially for synthetic fibers like polyester, nylon, also cotton, silk, wool etc.
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Key aims include uniform dyeing, low liquor ratio (MLR), energy/water/chemical savings, better process control.
Core Operating Principles
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Liquor Circulation: Dye liquor is circulated through/around yarn packages or carriers, often in a reversible manner (intoout & outtoin) to ensure even penetration of dye.
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High Temperature & Pressure: To facilitate dye uptake, especially for synthetics, dyeing is done at elevated temperatures (up to approx. 140C) and pressure (several bars, e.g. 46 kg/cm). This ensures faster kinetics, better fixation of dyes.
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Low Liquor Ratio: Because dye liquor is expensive (chemicals, water, energy), these machines are designed for low liquor ratio (sometimes as low as 1:5 up to 1:7 etc.) meaning less water/volume of dye solution per weight of yarn.
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Heat Management: Heating is typically via steam, sometimes indirect heating (heat exchangers), and cooling is with water. Good machines include efficient heat exchangers to reduce heat losses.
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Safety and Automation: Lid locking mechanisms (often pneumatic), safety interlocks for temperature, pressure, level, etc. Many machines have PLC or microprocessor control, touchscreen panels, sampling ports.
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Variable Loading / Dummies / Carriers: To manage yarn density inside packages, to adjust for different batch sizes and maintain uniformity, many machines use dummy carriers or variable loading to optimize the liquor ratio and flow.
Typical Features (from manufacturers in India, for Horizontal / Tubular HTHP Yarn Dyeing Machines)
Below are features commonly offered, based on Indian machines:
| Feature | Description |
|---|---|
| Capacity | From small batches ( 50100 kg) up to large ones ( 500700 kg or more) per batch. |
| Liquor Ratio (MLR) | Very low in good machines 1:5 are possible; in some designs up to 1:7 depending on package density etc. |
| Operating Temperature / Pressure | Up to 140 C, pressure up to 46 kg/cm (or bar) depending on design. |
| Material of Construction | Internal parts in contact with dye liquor usually stainless steel (AISI 316, or sometimes 316Ti/316L) for corrosion resistance. |
| Pump System | Turbo oraxial flow pumps, often reversible, with inverter drives for variable speed; some capacity to reverse flow direction to improve dye uniformity. |
| Heating / Cooling Systems | Heat exchanger(s), sometimes coiltype, steam heating, water cooling, sometimes jacket cooling. Efficient thermal insulation / minimal heat loss. |
| Controls & Safety | PLC / touch panels; sampling pots; pneumatic / electropneumatic lids; safety interlocks; automatic or semiautomatic operation; frontloading design; door locking. |
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SAI ASHISH ENGINEERING
GST : 24BBRPM3082R1ZU
GST : 24BBRPM3082R1ZU
Shed No.12, Atmanand Industrial Estate, Near Stuti Khakhra, Udhana Magdalla Road, Khatodra, Udhna,Surat - 394210, Gujarat, India
Phone :08071793272
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