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HTHP Vertical Yarn Dyeing Machine

Name: HTHP Vertical Yarn Dyeing Machine
Brand: SAI ASHISH ENGINEERING
Price: 250000.0 INR
Availability: InStock

Price 250000.0 INR/ Piece

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MOQ : 1 Piece

HTHP Vertical Yarn Dyeing Machine Specification

Machine Type
Vertical dyeing machine

Manufacturing Year
1 Months

Pump Type
Centrifugal Reversing Pump

Fabric Type
Yarn (Cotton, Polyester, Wool, Blends)

Features
High efficiency, automatic operation, compact vertical design, low liquor ratio, uniform dyeing

Dimension (L*W*H)
3200 mm x 1450 mm x 2200 mm Millimeter (mm)

Condition
New

Volume
300-2000 liters Liter (L)

Type
HTHP Vertical Yarn Dyeing Machine

Temperature Range
Up to 140 C (HTHP) Celsius (oC)

Control Type
PLC-based automatic control

Applicable Material
Yarn packages (cone, cheese, hanks, etc.)

No Of Chamber
1 (Single chamber)

Usage & Applications
Yarn dyeing in textile, garment, hosiery, and home furnishing industries

Weight
Approx. 1500 kg Kilograms (kg)

Voltage
380V/415V Volt (v)

Material of Construction
Premium grade stainless steel (SS304/SS316)

Gasket Type
High temperature resistant silicone/rubber gasket

Liquor Ratio
1:6 to 1:8

Lifting System
Automatic pneumatic lift for package carrier

Heating System
Direct/indirect steam heating

Operating Pressure
Up to 5 bar

Drive System
Heavy-duty motor driven

Inspection Window
Provided for process check

Cooling System
Automatic cooling system integrated

Basket Size
Customizable as per yarn type

Water Inlet/Outlet Connection
Flanged connection

Safety Interlocks
Over-pressure and over-temperature protection

HTHP Vertical Yarn Dyeing Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
2 Pieces Per Month

Delivery Time
30 Days

About HTHP Vertical Yarn Dyeing Machine

HTHP Vertical Yarn Dyeing Machine

The HTHP (High Temperature High Pressure) Vertical Yarn Dyeing Machine is a specialized equipment used in the textile industry for dyeing various types of yarns at high temperatures and pressures. It is designed to ensure consistent, uniform, and efficient dyeing results while offering energy and resource optimization. The vertical configuration is ideal for large-batch operations and high production efficiency.

Key Features:

1. Vertical Vessel Design:

Space-efficient, upright configuration.
Suitable for high-volume production and bulk dyeing.
Easy to operate with top-loading and bottom-unloading system.

2. High Temperature & High Pressure Capability:

Maximum dyeing temperature: up to 140C
Operating pressure: up to 5 bar
Ideal for dyeing synthetic, natural, and blended yarns.

3. Stainless Steel Construction:

Vessel and all wetted parts made from SS316 / SS316L.
Excellent corrosion and pressure resistance.
Long operational life and hygiene compliance.

4. Low Liquor Ratio:

Typically 1:4 to 1:6, depending on the yarn and machine configuration.
Reduces water, energy, and chemical consumption.
Contributes to eco-friendly and cost-effective production.

5. Reversible Flow System:

Liquor flow can be reversed (inside-out / outside-in) for even dye penetration.
Prevents channeling and uneven dyeing of packages.

6. PLC-Based Automation:

Advanced microprocessor or PLC-controlled panel.
Touch screen HMI for user-friendly operation.
Automated control of temperature, pressure, flow direction, and process timing.
Option for recipe management and real-time monitoring.

7. Flexible Package Handling:

Supports multiple yarn types:
- Polyester, cotton, viscose, nylon, wool, acrylic, and their blends.
- In cone, spool, cheese, or loose formats (with suitable carriers).
Package carriers designed for optimal liquor flow and uniform dyeing.

8. Safety and Efficiency:

Over-temperature and over-pressure protection systems.
Pressure safety valves, emergency stop functions, and alarm systems.
Insulated vessel for heat retention and operator safety.

Technical Highlights (Typical Ranges):

Parameter	Specification
Capacity Range	2 kg 500+ kg per batch
Temperature Range	Up to 140C
Operating Pressure	Up to 5 bar
Liquor Ratio	1:4 to 1:6
Heating/Cooling	Indirect steam heating / water cooling
Flow Type	Reversible axial flow

Optional Features:

Heat recovery unit for energy efficiency
Automatic dosing and chemical injection systems
Integrated yarn drying system
SCADA integration for process control
Data logging and remote diagnostics

Applications:

Dyeing of yarns used in:
- Knitwear
- Woven fabrics
- Home textiles
- Technical textiles
Suitable for dye houses, textile mills, and export-oriented production units.

Advantages:

Excellent dyeing uniformity and color fastness
Reduced resource consumption and production time
Strong build quality ensures long-term reliability
Ideal for both small- and large-batch production

Efficient and Uniform Yarn Dyeing

This vertical dyeing machine ensures even color distribution, thanks to its centrifugal reversing pump and low liquor ratio. Automatic controls and integrated safety systems provide consistent results with minimal manual intervention, optimizing your production workflow.

Robust Build and Advanced Safety Features

Manufactured with premium-grade SS304 or SS316 stainless steel, the machine is built to withstand high pressures and temperatures. Over-pressure, over-temperature protection, and high-resistance gaskets guarantee safety and durability during continuous operations.

Flexible Application and Customization

Accommodating diverse yarn package typesincluding cones, cheese, and hanksthe machine offers customizable basket sizes and batch capacities. Its PLC system allows tailored process parameters, addressing the specific needs of textile, garment, and home furnishing dyeing plants.

FAQs of HTHP Vertical Yarn Dyeing Machine:

Q: How does the HTHP Vertical Yarn Dyeing Machine ensure uniform dyeing of yarns?

A: The machine employs a centrifugal reversing pump and a controlled low liquor ratio (1:6 to 1:8) to maintain consistent dye flow, which ensures thorough penetration and uniform coloring of every yarn package during the dyeing process.

Q: What safety features are integrated into the dyeing machine?

A: Safety is prioritized through over-pressure and over-temperature protection interlocks, high temperature resistant silicone or rubber gaskets, and an inspection window for real-time process checks, minimizing operational risks.

Q: When is it advisable to use this machine for yarn dyeing?

A: This machine is ideal for both small and large batch production, ranging from 50 to 1000 kg per batch, especially when precision, efficiency, and color uniformity are crucial, such as in textile, hosiery, and garment manufacturing.

Q: Where can the HTHP Vertical Yarn Dyeing Machine be installed?

A: Designed with a compact vertical structure and standardized dimensions (3200 mm x 1450 mm x 2200 mm), the machine is suitable for installation in textile factories, dyeing units, or any workspace focusing on yarn processing and finishing.

Q: What is the process for operating the dyeing machine?

A: Operation is streamlined via a PLC-based automatic control system. Place the yarn packages into the customizable carrier basket, set process parameters, and let the machine handle heating, cooling, and dye circulation automatically for optimal results.

Q: How can users benefit from this dyeing machines features?

A: Users can achieve high efficiency, reduced processing time, uniform dyeing results, and lower water and chemical consumption due to the machines low liquor ratio and automated operation, providing cost-effectiveness and consistent quality.

Q: Which yarn types and package formats are compatible with this machine?

A: The dyeing machine supports cotton, polyester, wool, and blended yarns, accommodating various formats like cones, cheese, and hanks, making it highly versatile for different production requirements.

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