HTHP Horizontal Tubuler Package Yarn Dyeing Machine

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HTHP Horizontal Tubuler Package Yarn Dyeing Machine

Name: HTHP Horizontal Tubuler Package Yarn Dyeing Machine
Brand: SAI ASHISH ENGINEERING
Price: 500000.0 INR
Availability: InStock

Price 500000.0 INR/ Unit

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MOQ : 1 Unit

HTHP Horizontal Tubuler Package Yarn Dyeing Machine Specification

Features
Energy Efficient, Automatic Dosing System, Uniform Dye Penetration, Safety Interlocks

Temperature Range
Up to 140 C Celsius (oC)

Volume
600 Liters to 2500 Liters Liter (L)

Capacity
50 kg to 500 kg / batch Kg

Applicable Material
Cotton, Polyester, Viscose, Wool, Silk, Acrylic, Blends

Usage & Applications
Textile Yarn Dyeing, Hosiery, Package Yarn, Cone Dyeing

Machine Type
Horizontal Tubular Dyeing Machine

Manufacturing Year
2 Months

Control Type
PLC Automated / Manual

Dimension (L*W*H)
4500 mm x 1800 mm x 2100 mm Millimeter (mm)

Voltage
380V / 415V Volt (v)

No Of Chamber
Single / Double

Condition
New

Type
HTHP Yarn Dyeing Machine

Fabric Type
Yarn Packages

Pump Type
Centrifugal / Circulation Pump

Weight
Approx. 1500 kg Kilograms (kg)

Maintenance Features
Easy Access Door, CIP Cleaning System

Heating Method
Steam / Electric

Operation Mode
Batch Operation

Material of Construction
Stainless Steel SS304 / SS316

Residue Filter
Integrated Cartridge Filter

Water Level Control
Automatic Water Level Management

Safety Protection
Pressure Relief Valve, Emergency Shutoff

Dosing System
Automatic Chemical Dosing

Insulation
Thermal Insulated Body

Dewatering Option
Integrated Dewatering System

Max Working Pressure
5 kg/cm²

Liquor Ratio
Low Liquor Ratio (1:6 to 1:10)

Color Kitchen
Included

HTHP Horizontal Tubuler Package Yarn Dyeing Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
30 Days

About HTHP Horizontal Tubuler Package Yarn Dyeing Machine

HTHP Horizontal Tubuler Package Yarn Dyeing Machine

The HTHP (High Temperature High Pressure) Horizontal Tubular Package Yarn Dyeing Machine is an advanced textile dyeing equipment designed for dyeing various types of yarns under high temperature and pressure conditions. This machine is widely used in the textile industry for dyeing materials like cotton, polyester, acrylic, viscose, blends, and other synthetic or natural fibers.

Key Features:

Horizontal Tubular Design:
- Compact and space-saving horizontal configuration.
- Ensures uniform dye liquor flow across all yarn packages.
- Easier loading/unloading and maintenance compared to vertical machines.
High Temperature & High Pressure Operation:
- Dyeing temperature: Up to 140C.
- Operating pressure: Up to 5 bar (kg/cm).
- Enables dyeing of synthetic yarns and blends requiring higher temperatures.
Energy Efficient:
- Lower liquor ratio (typically 1:3 to 1:6) for water, energy, and chemical savings.
- Optimized pump system reduces power consumption while maintaining liquor circulation efficiency.
Versatility:
- Suitable for a wide range of yarn types:
  - Cone yarn
  - Hank yarn (with additional attachments)
  - Loose fibers (with special carriers)
- Dyeing of cotton, polyester, acrylic, wool, nylon, viscose, etc.
Dyeing Vessels and Carriers:
- Built from high-grade stainless steel (SS316/SS316L) to resist corrosion and pressure.
- Various carrier designs available for different yarn formats.
Advanced Control System:
- Fully automated PLC-based control panel with touch screen HMI.
- Programmable dyeing recipes for precise temperature, pressure, and flow control.
- Option for remote monitoring and data logging.
Reversible Flow Pump System:
- Ensures even dye penetration from inside-out and outside-in.
- Prevents yarn channeling and patchy dyeing.
Safety Features:
- Pressure relief valve
- Safety interlocks
- Emergency stop system
- Over-temperature and over-pressure protection

Applications:

Yarn dyeing in textile mills and dye houses
Suitable for both batch and small-lot production
Ideal for dyeing:
- Cotton yarn for knitwear and woven garments
- Polyester yarn for sportswear and home textiles
- Blended yarns for fashion fabrics

Optional Attachments:

Heat recovery system
Automatic dosing system
Hank dyeing attachments
Yarn drying units

Advantages:

Uniform dyeing results with excellent color fastness
Reduced dyeing time and operational costs
Easy maintenance and long service life
Environmentally friendly due to lower water and energy use

Superior Material Construction

Manufactured using high-grade stainless steel SS304 or SS316, this dyeing machine is engineered for durability and corrosion resistance. Its robust body and thermal insulation enhance operational lifespan while reducing energy loss, making it a reliable choice for intensive textile processing environments.

Advanced Automation and Safety

The machine is equipped with a PLC-based automatic control system, emergency shutoff, pressure relief valves, and safety interlocks. These features ensure user safety and reliable operation, while automatic chemical dosing and water level management minimize human intervention and boost process accuracy.

Efficient Dyeing Performance

Capable of handling various types of yarns and blends, this machine offers a low liquor ratio, cutting down on water and chemical usage. The integrated cartridge residue filter and CIP cleaning system guarantee easy maintenance and consistent dye quality, supporting high productivity in textile dyeing operations.

FAQs of HTHP Horizontal Tubuler Package Yarn Dyeing Machine:

Q: How does the HTHP Horizontal Tubular Package Yarn Dyeing Machine achieve uniform dye penetration?

A: The machine uses a centrifugal or circulation pump combined with a low liquor ratio and integrated chemical dosing system. This ensures consistent flow and distribution of dye liquor across all yarn packages, resulting in uniform color penetration.

Q: What types of yarn materials are suitable for dyeing in this machine?

A: This dyeing machine is designed to handle cotton, polyester, viscose, wool, silk, acrylic, and various blended yarns, making it highly versatile for different textile and hosiery applications.

Q: When is the integrated dewatering system used during the dyeing process?

A: The integrated dewatering system is employed after the dyeing and rinsing stages to efficiently remove excess water from yarn packages, reducing drying time and energy consumption.

Q: Where is the HTHP Horizontal Tubular Package Yarn Dyeing Machine primarily used?

A: This machine is widely used in textile mills, dye houses, and yarn manufacturing units across India, suitable for package yarn, hosiery, and cone dyeing applications.

Q: What is the benefit of the automatic chemical dosing and residue filter system?

A: Automatic chemical dosing ensures precise and consistent addition of chemicals, reducing manual errors, while the integrated cartridge residue filter maintains liquor purity and prevents blockages, enhancing dyeing quality and machine longevity.

Q: How is safety maintained during operation?

A: Safety is prioritized through features such as an emergency shutoff, pressure relief valve, safety interlocks, and automatic water level management. These mechanisms protect both operators and equipment during high-pressure and high-temperature conditions.

Q: What maintenance features does this yarn dyeing machine offer?

A: The machine includes a CIP (clean-in-place) cleaning system and an easy-access door, simplifying routine maintenance and ensuring the dyeing chamber remains clean after each batch, supporting longer equipment life and more consistent dye results.

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