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HTHP ZIPPER TAPE DYEING MACHINE

Name: HTHP ZIPPER TAPE DYEING MACHINE
Brand: SAI ASHISH ENGINEERING
Price: 200000.0 INR
Availability: InStock

Price 200000.0 INR/ Set

Get a Price/Quote

MOQ : 1 Set

HTHP ZIPPER TAPE DYEING MACHINE Specification

Control Type
PLC / Digital

Type
HTHP ZIPPER TAPE DYEING MACHINE

Usage & Applications
Suitable for dyeing zipper tapes, narrow fabrics, ribbons and laces

Speed
Variable (adjustable)

Temperature Range
Room Temperature to 140C

Capacity
50 - 150 kg/batch

Condition
New

Machine Type
Automatic / Semi-automatic

No Of Chamber
Single / Double (option)

Dimension (L*W*H)
3500 mm x 1400 mm x 2100 mm

Fabric Type
Zipper Tape, Narrow Fabrics

Voltage
380V / 415V (3 Phase)

Applicable Material
Polyester, Nylon, Cotton, Synthetic Fibers

Fabric width
Up to 50 mm

Power
7.5 kW

Weight
Approx. 1800 Kg

Manufacturing Year
4 Week

Features
Energy efficient, High dye penetration, Low liquor ratio, Robust build

Pump Type
Centrifugal / High Pressure

Volume
350 Liters

Internal Chamber Finish
Mirror Polished

Maintenance
Low Maintenance, Easy Access for Cleaning

Safety Features
Over-temperature protection, Emergency-stop button, Pressure relief valve

Noise Level
<75 dB

Operation Mode
Fully Automatic with Manual Override

Heating System
Steam / Electric (optional)

Installation Requirement
Foundation not necessary, Skid Mounted design

Water Consumption
Low (Eco-friendly)

Drive System
AC Motor with frequency inverter

Max Working Pressure
Up to 5 Bar

Material of Construction
Stainless Steel (SS 304/316)

HTHP ZIPPER TAPE DYEING MACHINE Trade Information

Minimum Order Quantity
1 Set

Delivery Time
4 Week

About HTHP ZIPPER TAPE DYEING MACHINE

Operating Conditions

High Temperature: Typically up to 130140 C for dyeing synthetic fibers and tapes.
High Pressure: Up to 5 bar (0.5 MPa) or slightly more depending on design.
Bath (Liquor) Ratio: Very low liquor ratio (1:6 to 1:9) bath ratio reduces water & chemical use and improves dye efficiency.

Capacity & Construction

Batch Capacities: Range from small 510 kg units up to larger industrial machines (e.g., 500 kg or more).
Material: Parts in contact with dye liquor are generally made from corrosion-resistant stainless steel (SS 316/316L) for durability at high T/P.
Dyeing Tubes: Multiple tubes for parallel processing of coils/bobbins of zipper tape.

Circulation & Control

Turbo/Centrifugal Pump: For dye liquor circulation (forward and backward flows to improve dye penetration).
PLC/Computer Controls: Many modern models include programmable controllers for automatic dyeing sequences, temperature/pressure control, and timing.
Frequency Inverter: Allows variable pump speed and better process control.

Safety & Efficiency

Safety Interlocks: Pressure relief valves, safety locks, and automatic shutdown for safety.
Heat Exchanger: Efficient internal or external heat exchangers to reduce energy use.
Low MLR Designs: Lower liquor ratio means less dye, water, steam consumption and reduced effluent.

Advanced Stainless Steel Construction

The HTHP Zipper Tape Dyeing Machine is crafted from premium SS 304/316 stainless steel, offering outstanding durability and corrosion resistance. This ensures a long service life and consistent performance even in demanding industrial dyeing environments. The mirror-polished interior provides smooth operation and easy cleaning, meeting stringent hygiene and maintenance requirements.

Energy Efficiency and Eco-Friendly Operation

This machine boasts low water consumption, contributing to sustainable manufacturing processes. It is designed with an energy-efficient drive system and the option for either steam or electric heating. The low liquor ratio further reduces resource use, ensuring cost-effective and eco-friendly dyeing without compromising fabric quality.

Flexible Operation and Safety First

Operators benefit from a fully automatic mode with manual override for tailored control. The AC motor with frequency inverter offers adjustable speed to suit various fabric types and production volumes. Integrated safety features, including over-temperature protection, emergency-stop button, and a pressure relief valve, ensure safe and reliable operation at all times.

FAQ's of HTHP ZIPPER TAPE DYEING MACHINE:

Q: How does the HTHP Zipper Tape Dyeing Machine ensure efficient and uniform dyeing?

A: The machine uses a centrifugal or high-pressure pump and advanced circulation systems to promote consistent dye penetration. Variable speed control via an AC motor with a frequency inverter allows precise adjustment, ensuring uniform color across zipper tapes and narrow fabrics regardless of fiber type.

Q: What materials and fabric types can be processed with this dyeing machine?

A: It is suitable for a wide range of materials, including polyester, nylon, cotton, and synthetic fibers. Designed for fabrics up to 50 mm in width, it efficiently dyes zipper tapes, ribbons, laces, and other narrow textiles.

Q: When is foundation required for installation, and how does the skid-mounted design help?

A: A foundation is not required due to the machine's skid-mounted design, simplifying installation and relocation within your facility. This feature enables faster setup and operational flexibility without major structural work.

Q: Where can this machine be installed and operated?

A: The HTHP Zipper Tape Dyeing Machine can be set up in textile manufacturing units, dye houses, and factories across India or wherever industrial dyeing of narrow fabrics is needed. Its compact dimensions and robust design fit easily into both new and existing production lines.

Q: What is the overall process of dyeing with this machine?

A: Operators load zipper tapes or narrow fabrics into the chamber, set the required parameters on the PLC/digital controller, and choose steam or electric heating. The machine automatically manages dye circulation, temperature (up to 140C), and timing, ensuring a controlled dyeing process from start to finish with options for manual intervention if necessary.

Q: How is maintenance handled and what makes cleaning easy?

A: Designed for low maintenance, the machine features easy-access panels and a mirror-polished internal chamber, facilitating quick cleaning and reducing downtime. Regular inspection of safety features and water systems maintains optimal performance.

Q: What are the key benefits of using this HTHP dyeing machine in textile production?

A: Users benefit from significant energy and water savings, enhanced dye penetration, minimal noise, and increased production flexibility. Safety, automation, and adaptability for various fabric types make it an ideal investment for quality dyeing operations.

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